Case study·Electronics Box-Build

Vision-guided assembly, verified at every step.

A manual assembly station guided by Advitiix vision AI - the operator is led through the correct pick → place → verify sequence, with each action confirmed before the next step unlocks.

Industry: Electronics Assembly
Coverage: Every unit
Verification: < 200 ms / step

Operator picking a component from tiered kitting bins under the guided assembly dashboard

Operator placing a sub-assembly on the fixture with the live dashboard showing PASS steps

Challenge

Missed steps slip through

On variant-heavy stations, a single wrong pick or skipped fastener becomes a field failure - paper SOPs cannot keep up.

Solution

Vision-verified work instructions

An overhead camera + AI confirms the operator picked from the correct bin and placed the part in the right position and orientation.

Outcome

Zero missed operations

Wrong part or skipped step holds the line until corrected, with a full step-level traceability record per serial.

How it works

One vision zone covers the whole station.

Guided assembly station with the AI vision coverage zone highlighted across all kitting bins and the build fixture — The highlighted cone shows the single AI vision field covering every bin and the build fixture.

Pick verification

Vision confirms the operator picked from the correct kitting bin for the active recipe.

Place verification

Presence, position, and orientation are checked before the next step unlocks.

Step interlock

Wrong or skipped step holds the station until the operator corrects it.

Serial traceability

Every step is recorded against the unit serial and streamed to MES.

Live capture from a deployed station - each pick and placement is verified against the active recipe.

Bring guided assembly to your line.

Share a station you want to guide - we'll show you what Advitiix can verify.

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