AI-Guided Packaging

Pack Vision

Right item. Right slot. Right count - every carton.

An overhead vision gantry that turns kitting and carton packing into a guided, verified process. Pack Vision directs the operator slot-by-slot, checks every placement, and only lets the carton seal when the bill of materials is complete and correct.

100%
Pack Accuracy
0
Missing Items
Slot-Level
Placement Guidance
Auto-Verify
Before Seal
Pack Vision overhead gantry packing a compartmentalized carton
Live on the line
Overview

Built for your production environment

Mis-packs are expensive - customer returns, RMA logistics, and lost trust. Pack Vision sits above the packing bench and acts as both a guide and an inspector: a projector lights the next slot, an HMI checklist tracks every step, and the camera+AI confirms the right SKU went into the right compartment in the right orientation. The carton physically cannot move to the seal station until every item is verified, and a full pack record (with photo evidence) is logged per shipment.

Pack Vision station - projector highlights the next slot while the HMI checklist tracks each verified placement
Capabilities

What Pack Vision does on your line

Slot-by-slot guidance

Projector or HMI lights up the next compartment; operator can't mis-sequence.

SKU verification

AI recognises every SKU by shape and label - no barcode scan needed for each item.

Multi-SKU kits

Handles complex kits with dozens of SKUs and variants; recipes loaded per order.

Photo-evidence shipping

Every carton ships with a timestamped photo of its contents - kills return disputes.

WMS / OMS sync

Order picked from WMS, packed status pushed back, photo + pack record archived per order.

Tamper / count seal-check

Final overhead frame verifies count, orientation and visible label before sealing.

How it works

Four simple steps, every single part

  1. Step 01

    Order loaded

    Pack Vision pulls the order BoM from WMS / OMS; the carton template loads on the bench.

  2. Step 02

    Guided pick & place

    Projector lights the next slot. Operator places the item from the kitting trolley.

  3. Step 03

    Vision verify

    Overhead camera confirms SKU, orientation and count for that slot before the next is unlocked.

  4. Step 04

    Seal & ship

    Final frame is logged as photo-evidence; pack-complete signal goes to WMS and the carton moves to seal.

Where it's deployed

Built for real production lines

Pharma kit packing

Pharma kits

Multi-SKU regimen packs where missing a single blister means a recall.

Electronics kit packing

Electronics SKUs

Cables, adapters, manuals, accessories - every box matches the SKU spec exactly.

Spare parts kitting - sorted small and medium parts in compartmentalized trays

Spare-parts kitting

Service kits for automotive and machinery dealers, with dozens of small and medium SKUs per box.

Aftermarket automotive accessory pack laid out in retail packaging

Aftermarket accessory packs

Kits sold through dealer networks with strict BoM compliance.

Integrations

Plays nicely with your stack

Pack Vision ships with connectors for the most common shop-floor and IT systems, so production data flows where you already track it.

SAP EWMManhattan WMSBlue YonderShopifyMagentoCustom OMS via RESTZebra label printersConveyor PLCs
Deployment

On-prem, edge, or air-gapped

Every Advitiix product runs fully on-prem. No production data leaves the plant unless you explicitly opt in to cloud dashboards.

FAQ

Questions we hear from plant heads

Do operators still need to scan barcodes?

Only at carton-open and carton-close. Inside the carton, AI recognition replaces per-item scanning - much faster.

What about look-alike SKUs?

We add label / print verification or a small print-mark check for SKUs the operator can't tell apart by eye. The model is trained on your specific catalogue.

Can it handle variable carton sizes?

Yes - carton templates are configured per SKU/order; the camera auto-registers the carton position on the bench.

Where is the photo-evidence stored?

On-prem by default, with retention policies per customer. Optional cloud archive for shipping-portal access.

Put Pack Vision on a line you care about.

Send us a few sample parts or a short video of the station - we'll come back with a feasibility plan and a deployment estimate within a week.

Book a demo